Developing a Fluorescence-based Continuous (MCSGP) AEX-HPLC Method for Quantification of Full, Partial and Empty Capsid in AAV products

Develop and validate an analytical technology for full/partial/empty capsid quantification of rAAV product using multi-step HPLC columns with a fluorescence detector.
Categories
Cell and Gene therapies
Project status
100% Completed

Industry Need

The project addresses the industry's need for standardized and optimized protocols for rAAV production, critical for consistent and scalable gene therapy manufacturing. It focuses on validating robust analytical methods like TEM, AUC, and AEX-HPLC to ensure capsid quality and process reliability. By improving comparability across labs and enhancing documentation, it supports regulatory compliance and accelerates transitions from research to clinical applications. These advancements meet the growing demand for efficient, high-quality rAAV processes in gene therapy.

Solution

The solution is to develop and validate standardized, reproducible protocols for rAAV production and analysis across multiple academic and industry labs. This includes implementing robust analytical techniques like TEM, AUC, and AEX-HPLC for comprehensive capsid characterization. Optimizing processes through Design of Experiments (DOE) ensures scalability, consistency, and efficiency. These efforts create a reliable framework that addresses regulatory requirements and advances the scalability of gene therapy manufacturing.

Outputs/Deliverables

  Deliverable/Output  Description  Accessibility
Assets
Receive and install all equipment (HPLC, FL detector, columns, standards, other consumables)
Available / Completed,
Assets
Completed setup of IEX-HPLC with FL detector available for the initial run
Available / Completed,
Material
Establishment of all reference samples and enrichment if necessary
Available / Completed,
Procedures
Establishment of at least two different orthogonal methods in capsids characterization. Comparative assessment on Repeatability, intermediate precision, linearity, accuracy, and LOD/LOQ. (Linear correlation R2 > 0.9 & < 2SD for robustness and consistency)
Available / Completed,
Technical Data
Completion of all different sample measurement using FL IEX-HPLC and orthogonal methods.
Under Development / In Progress,
Procedures
Optimization Accuracy(at least 90%), resolution(Rs>2), separation time(1-5 min), sensitivity(1E11 vg/ml), LOD(~1E9 total vg injected) comparison with orthogonal methods.
Under Development / In Progress,


Impacts

Development of an analytical approach for improved separation of full, partial, and empty AAV capsid contents.

Development of an automated approach for robustness and reproducibility while sparing buffer and sample.

Rapid and at-line identification and accurate quantification each capsid variation in AAV products.

Publications

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Project Lead

University of Massachusetts Lowell

University of Massachusetts Lowell

Participating Organizations

Artemis Biosystems Inc.

Artemis Biosystems Inc.

MassBiologics of the University of Massachusetts Medical School

MassBiologics of the University of Massachusetts Medical School

Massachusetts Life Sciences Center

Massachusetts Life Sciences Center

Merck Sharp & Dohme LLC

Merck Sharp & Dohme LLC