Expanding AAV Process and Characterization Analytical Technologies

Gene therapies promise to become revolutionary curative treatments, yet realization of this potential requires advances in biomolecular understanding to be on par with quality standards of today’s state-of-the-art treatments (e.g., monoclonal antibodies).
Categories
Cell and Gene therapies
Assays

Industry Need

  • Gene therapies promise to become revolutionary curative treatments, yet realization of this potential requires advances in biomolecular understanding to be on par with quality standards of today’s state-of-the-art treatments (e.g., monoclonal antibodies). 
  • Characterization of mAbs has evolved during the past 30 years to include an advanced toolbox of measurements to clarify identity, quality, and stability. In turn, numerous structure/function and structure/stability correlations have been identified, allowing product quality attribute (PQA) criticality to be assessed using a risk-based approach. 
  • Innovation and adaptation beyond existing high-resolution methods are needed to build similar knowledge around gene therapy delivery vectors. 

Approach

NC State, in partnership with NIST and Pfizer, aims to pioneer the combination of multi-attribute method (MAM) mass spectrometry and ion mobility spectrometry (IMS) into the gene therapy space. Modality-targeted development will provide the specificity and speed necessary to meet the emerging demands of process development and set the industry standard for product knowledge and control. 

Impacts

By combining MAM and IMS in gene therapy, this project will enable increased speed, resolution, and robustness of analytical and biological methods to characterize gene therapy products, which can lead to better control of product quality.

Increased speed, resolution, and robustness of analytical and biological methods to characterize gene therapy products, which can lead to better control of product quality

Value Statement/Outcomes

By leveraging the capabilities delivered by NC State University’s Biomanufacturing Training and Education Center (BTEC)—producing 2.6 × 10¹⁵ capsids (AAV2-GFP) and advanced characterization technologies such as accelerated Multi-Attribute Method workflows, LC-IMS-MS structural analysis, and streamlined transduction assays—organizations can reduce analytical and process development costs by minimizing sample requirements and manual labor. These interoperable, high-throughput workflows accelerate product knowledge generation and time-to-market while ensuring superior quality and regulatory compliance through precise impurity detection (<0.1%), robust attribute-specific performance criteria, and repeatable transduction assays—all while maintaining scalability and GMP standards.

Outputs/Deliverables

Generated an industry-grade AAV2 suitable for analytical method innovation

MAM-based purity test with limit of detection (Target < 0.5 % Impurity)

MAM-based attribute-specific control for modification susceptible peptides (Target

Develop first-of-its-kind IMS VP subunit assay (Target throughput

Enable quality-by-design of future AAV materials via an associated transduction assay (repeatability target < 30 and intermediate precision target < 40% CV)

Publications

Ryan, J. P., Kostelic, M. M., Hsieh, C., Powers, J., Aspinwall, C., Dodds, J. N., Schiel, J. E., Marty, M. T., & Baker, E. S. (2023). Characterizing Adeno-Associated Virus Capsids with Both Denaturing and Intact Analysis Methods. Journal of the American Society for Mass Spectrometry, 34(12), 2811-2821. https://doi.org/10.1021/jasms.3c00321

Posters

Ryan, J., Baker, E., Gilleskie, G., Smith-Moore, C. M., Powers, J., & Schiel, J., Characterization and Differentiation of Adeno-Associated Virus (AAV) Serotypes Using Ion Mobility Spectrometry-Mass Spectrometry (IMS-MS), Virtual, September 16, 2021.

Ryan, J., Baker, E., Schiel, J., Gilleskie, G., & Smith-Moore, C. M., Characterization and Differentiation of Adeno-Associated Virus (AAV) Serotypes Using Ion Mobility Spectrometry-Mass Spectrometry (IMS-MS), 69th Annual ASMS (American Society for Mass Spectrometry) Conference, Philadelphia, PA, November 2, 2021.

Presentations

Expanding AAV Process and Characterization Analytical Technologies (PC2.2-120), NIIMBL Member Forum, Virtual, November 18, 2021.

Schiel, J., Mass Spectrometry as a Critical Gene Therapy Characterisation Technology, Cambridge Healthtech Institute’s Bioprocessing Summit Europe, Virtual, March 16, 2021.

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Project Lead

North Carolina State University

North Carolina State University

Participating Organizations

Federal Stakeholder:  National Institute of Standards and Technology

Federal Stakeholder: National Institute of Standards and Technology

Pfizer, Inc.

Pfizer, Inc.