Novel Dehydration Technology to Streamline Drug Substance Processing and Preservation

Lindy Biosciences is developing a novel dehydration technology (Microglassification™) that will enable preservation of biologics during downstream purification.
Categories
Proteins/ Antibodies
Drug product

Industry Need

More efficient preservation methods for bulk drug substance (DS) must be developed to accommodate the increasing use of biologics. Current preservation methods are costly, not easily scaled and require storage at ultra-low temperatures.

Approach

Lindy Biosciences is developing Microglassification™, a dehydration technology that preserves biologics during downstream purification, reduces storage volumes, and makes biologics less sensitive to temperature changes, allowing for quick response to demand changes.

Impacts

Reduce frozen bulk storage volume by ~95% and eliminate the need for long-term storage at temperatures below -20°C, possibly allowing storage at 2-8°C or higher.

Addresses the industry’s growing need for storage of large-volume production of bulk drug substance or bioreactor harvest.

Microglassification™ is compatible with a continuous-processing environment.

Outputs/Deliverables

  • Demonstrated stability of a Microglassified™mAb
  • Demonstrated stability of a Microglassified™scFv
  • Published two scale-up cost and risk analysis reports:
  • Microglassification(TM) Scale-up Cost and Risk Analysis Report
  • Bulk Drug Substance Preservation of Biologics: Challenges, Complexities, Costs & Commentary

Publications

Bitterfield, D. & Jones, N., Novel Dehydration Technology to Streamline Drug Substance Processing and Preservation, NCBIO Biotech Manufacturers Forum, March 4, 2020.

Chandrababu, K. B., Kannan, A., Savage, J. R., Stadmiller, S., Ryle, A. E., Cheung, C., Kelley, R. F., Maa, Y., Saggu, M., & Bitterfield, D. L. (2024). Stability Comparison Between Microglassification and Lyophilization Using a Monoclonal Antibody. Journal of Pharmaceutical Sciences, 113(4), 1054-1060. https://doi.org/10.1016/j.xphs.2023.10.021

Novel Dehydration Technology to Streamline Drug Substance Processing and Preservation (BioCAD) (PC1.0-037), NIIMBL Member Forum, Virtual, September 24, 2020.

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Project Lead

Lindy Biosciences, Inc.

Lindy Biosciences, Inc.

Participating Organizations

Genentech, Inc.

Genentech, Inc.

North Carolina State University

North Carolina State University