Single-use Modules for Continuous Removal of Antibody Fragments

Develop a single-use cartridge packed with a silica-based size-exclusion and mixed-mode (SEMM) adsorbent for capturing monoclonal antibody (mAb) fragments and residual host cell proteins (HCPs) from Protein A-eluates in flow-through mode
Categories
Proteins/ Antibodies

Industry Need

Chromatographic technology that combined two orthogonal separation modalities exists for viral vectors and vaccines, however not for therapeutic proteins.

Approach

Apply the existing purification paradigm from viral vectors and vaccines to proteins.

Impacts

Single-use cartridge for capturing antibody fragments and host cell proteins from Protein A elutes in flow-through mode

Optimize the mixed-mode ligands and the pore diameter of SEMM-silica beads to achieve efficient capture of the target species and high whole-mAb yield

Optimize particle size of silica beads and cartridge packing to enable fast flow, thus achieving fast processing with minimal pressure drops

Mixed-mode silica resins packed in cartridges for single-use applications, thus eliminating the need for cleaning and sanitization in place

Value Statement/Outcomes

By implementing SEMM‑silica flow‑through polishing (with LigaGuard™ pre‑capture), an organization will reduce downstream polishing operating costs by 30–40% and Protein A resin spend by 50%, enabling a three‑step continuous purification process that increases overall yield by 3–7 percentage points and accelerates throughput by 15–35%.

Outputs/Deliverables

Demonstrated the applicability of the the paradigm of size-exclusion-mixed-mode chromatographic to the purification of therapeutic proteins Developed a size-exclusion-mixed-mode silica resins (SEMM-silica resins) whose morphology (particle size and pore diameter) and functionalization (ligand identity and chemistry) are tailored for polishing monoclonal antibodies from Protein A eluates Developed operational conditions (buffer composition, concentration, and pH; load ratio; residence time) that achieve >90% product recovery and < 1% antibody fragments/aggregates in the effluent.

Publications

Altern, S. H., Kocot, A. J., LeBarre, J. P., Boi, C., Phillips, M. W., Roush, D. J., Menegatti, S., & Cramer, S. M. (2024). Mechanistic model-based characterization of size-exclusion-mixed-mode resins for removal of monoclonal antibody fragments. Journal of Chromatography A, 1718, 464717. https://doi.org/10.1016/j.chroma.2024.464717

LeBarre, J. P., Chu, W., Altern, S. H., Kocot, A. J., Bhandari, D., Barbieri, E., Sly, J., Crapanzano, M., Cramer, S. M., Phillips, M., Roush, D., Carbonell, R., Boi, C., & Menegatti, S. (2024). Mixed-mode size-exclusion silica resin for polishing human antibodies in flow-through mode. Journal of Chromatography A, 1720. https://doi.org/10.1016/j.chroma.2024.464772

Posters

Menegatti, S., Presenter, PC3.1-119 Continuous removal of product- and process-related impurities in flow-through mode (PC1.0-035, PC3.1-119, and self-funded research), NIIMBL National Meeting, Washington, D.C., July 27, 2022.

Presentations

Kocot, A., Altern, S., LeBarre, J., Roush, D., Phillips, M., Menegatti, S., Cramer, S., Model-based Characterization of Size-Exclusion Multimodal Resins. 2022 PREP Symposium, Baltimore, MD, May 17, 2022

LeBarre, J., and Menegatti, S., Removal of antibody fragments from product monomer mAbs in flow-through mode chromatography, ACS National Meeting;,San Diego, CA, March 22, 2022.

Single-use modules for continuous removal of antibody fragments (PC3.1-119), NIIMBL Member Forum, Virtual, June 24, 2021.

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Project Lead

North Carolina State University

North Carolina State University

Participating Organizations

Chromagenix

Chromagenix

EMD Millipore Corporation

EMD Millipore Corporation

Merck Sharp & Dohme LLC

Merck Sharp & Dohme LLC

Rensselaer Polytechnic Institute

Rensselaer Polytechnic Institute